External Wall Insulation (EWI) systems – Structural Integrity of High-Rise Installations

Latest News Thu, Aug 9, 2018 3:12 PM

When EWI systems are designed for high-rise buildings, the EWI system must have the capacity to resist relatively high wind load pressures due to the height at which they are installed. For more than 10 years, Alumasc Facades has implemented a stringent and thorough policy for high-rise building specifications. The policy ensures that the risks associated with high-rise design are mitigated. Here, Mark Gibbs, Technical Director of Alumasc Facades, explains how the policy functions and gives comfort to its clients.

The Alumasc Facades high-rise policy contains ten essential checkpoints to ensure Building Regulation compliance and system structural integrity:

Initial Specification Stage
  1. BBA-accredited EWI system specification

Only systems that have been certified by the British Board of Agrement for unrestricted use can be specified.

  1. Fire performance

The system must either be of limited combustibility in England & Wales or non-combustible in Scotland (A2-s3,d2) when tested in accordance with BS13501-1:2007 Fire classification of construction products and building elements — Part 1: Classification using data from reaction to fire tests or prove compliance to BR135 Fire Performance of external thermal insulation for walls of multi-storey buildings, involving a full-scale fire test in accordance with BS8414 Fire performance of external cladding systems;

  1. Thermal performance & condensation risk

U-Value & Condensation analyses are calculated by BBA-approved internal technicians to ensure that the thermal performance meets Building Regulations and the risk of interstitial condensation is mitigated.

  1. Fixing specification

The specification for high-rise buildings will include an insulation adhesive to supplement the performance of the specified mechanical fasteners. The polymer-modified Alumasc Insulation Adhesive increases the system’s shear resistance.

  1. Robust detailing

Alumasc Facades provides a suite of high-rise details designed to provide proven weathertightness and help to reduce the maintenance requirements. Bespoke details can also be generated to support the high-rise specification.

Final Specification Stage
  1. Structural Survey

Alumasc insists that the client/contracts administrator commissions a structural survey that is conducted by a qualified engineering consultancy. The report must confirm the building’s suitability for the installation of an EWI system. This usually results in a structural repair schedule that must be completed before installation of the EWI system commences.

  1. Tensile Pull Out Load Testing & Calculation

15 tests are conducted on European Technically Approved (ETA) fixings for each substrate type on the building in accordance with ETAG014 (Guideline for European Technical Approval of Plastic Anchors for Fixing of External Thermal Insulation Composite Systems with Rendering). Additional tests may be required at different levels of the building subject to the structural survey.

  1. Wind Load Calculations & Fixing Pattern Design

Alumasc Facades employ a qualified structural engineer to calculate the wind loadings in accordance with BS EN 1991-1-4 UK National Annex to Eurocode 1 — Actions on structures — General actions — Wind actions. The engineer is also required to evaluate the structural integrity of the system, prescribing a suitable fixing pattern whilst considering the following possible modes of failure:

  1. The system’s ability to resist self-weight and shear loading;
  2. Tensile performance of the fixings;
  3. Fixing pull through loads; and
  4. Adhesive bond strength of the render.
Installation Stage
  1. Alumasc Registered Contractors

Only Alumasc Facades Registered Contractors are permitted to install Alumasc Façades systems. These companies are fully trained in the installation of Alumasc Facades system. Contractors are also PAS2030 accredited, ensuring they are fully familiar with the system specification and installation requirements.

  1. Site Support

Alumasc Site Technicians visit site at regular intervals, approximately once a week, providing support for the Registered Contractors. Site visit reports document the installation’s progress and flag up any remedial requirements. Final site sign-off is required before any warranty application can be passed.

To discuss your high-rise project requirements, please contact us in the first instance.

In association with Alumasc Facade Systems


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White House Works
Bold RoadSutton
St Helens
Merseyside
WA9 4JG
United Kingdom
T: +44 (0) 3335 771 700
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